How a Modular Catwalk System Boosted Productivity and Safety at This Vineyard — in Just Weeks

A modular catwalk system can do more than just improve access—it can transform an entire facility’s operations, safety standards, and appearance. That’s exactly what happened at St. Paul Mountain Vineyards, where the need for efficient tank access and a refined, guest-friendly look came together in a single, high-performance solution.

Elevating Form and Function with ErectaStep’s Prefabricated Access Systems

When St. Paul Mountain Vineyards in North Carolina expanded operations, they were faced with a unique challenge: how to accommodate a growing number of fermentation tanks while maintaining the upscale aesthetic expected by wine enthusiasts visiting the property.

With over 10,000 square feet of production space to optimize and more than a dozen tanks to access, owner Allen Ward knew that functionality and design had to work hand in hand. Special events, wine tastings, and tours were part of the daily routine—meaning any access system needed to look as good as it performed.

This is where ErectaStep’s modular stair and catwalk system proved to be a game-changer.

A Modern Access Solution for a Traditional Industry

Unlike many industrial facilities where form follows function, vineyards often serve dual purposes: production and public experience. From barrel rooms to tasting lounges, every corner of the winery contributes to the brand’s image.

ErectaStep understood this unique balance. Their solution delivered:

• High-performance access systems that meet and exceed safety standards

• Modular components that adapt to evolving production layouts

• Powder-coated finishes to blend seamlessly with the facility’s visual design

• Aluminum construction that resists corrosion and reduces installation complexity

For business owners in Australia—whether running a winery in the Barossa or a processing plant in Sydney—this case study is proof that you don’t have to choose between efficiency and aesthetics.

Why the Right Access Plan Matters in Facility Expansion

As Ward put it, “Time is money and money is time.” Delays in production due to poor access planning can directly impact output—and profits. St. Paul Mountain Vineyards avoided this risk by partnering early with ErectaStep, whose design team provided a custom configuration that could be installed in just one day.

This rapid turnaround was made possible by several key features:

1. Prefabricated, All-Aluminum Design

ErectaStep’s components are manufactured for plug-and-play installation, eliminating the need for welding, special tools, or cranes. This approach significantly reduces labor costs and time on site.

2. Reconfigurable Catwalk System

Unlike fixed access structures, ErectaStep’s modular platforms can be easily reconfigured as production needs change. As fermentation tanks are added or repositioned, the access system grows with the operation—without the need for costly custom fabrication.

3. Compliance with OSHA Standards

Safety is non-negotiable in any workplace. All ErectaStep components are engineered to meet or exceed OSHA regulations, ensuring peace of mind for both operators and visitors.

4. Aesthetic Appeal

Ward was particularly impressed with the powder-coated finish of the stair towers, treads, and platforms. The clean, minimalist look of the access system complemented the upscale environment of the winery—a crucial factor for any business that welcomes guests or holds corporate events.

“We couldn’t believe how quickly the installation went,” Ward shared. “I’ve seen a lot in the wine industry and working with ErectaStep was such a pleasant surprise.”

Applications Beyond Wineries: Why Australian Businesses Are Taking Notice

Although this installation was for a vineyard, ErectaStep’s stair and platform systems are being used across multiple industries in Australia:

• Food and beverage manufacturing

• Chemical processing plants

• Warehousing and logistics

• Utilities and infrastructure

• Mining and heavy industry

Whether you run a large-scale operation in Brisbane or a growing enterprise in Adelaide, the need for safe, scalable, and visually compatible access systems is universal.

Benefits for Australian Businesses:

• Faster setup – get up and running without construction delays

• No welding or cranes required – significantly reduces installation complexity

• Professional presentation – supports brand credibility in client-facing environments

• In-stock products – quick turnaround with local availability and support

• Instant quotes and drawings – no more waiting weeks for engineering feedback

Take the Next Step with ErectaStep

If your business in Australia is expanding or upgrading its facility, don’t let outdated infrastructure hold you back. ErectaStep’s modular access systems offer the flexibility, safety, and professional look that modern operations demand.

Contact our team today for a tailored consultation.

Streamline access. Enhance safety. Elevate your facility.